Making a manual tool change on any CNC machine is never a timely or rewarding process. Typically, a tool change in a standard holder can take up to 5 minutes. Add that up a few times, and suddenly you have added significant minutes to your production time.
As CNC machine tool and cutting tool technology has advanced, there are more multi-functional tools available to help you avoid tool changes. However, sometimes it just isn’t feasible, and multiple tool changes are needed. Luckily, Micro 100 has developed a revolutionary new method to speed up tool changes significantly.
What is the Micro-Quik™ Tooling System?
Developed in Micro 100’s world-class grinding facility in Meridian, Idaho, the Micro 100 Micro-Quik™ tooling system is held to the same standards and tight tolerances as all of the Micro 100 carbide tooling.
The quick change tooling system allows for highly repeatable tool changes that save countless hours without sacrificing performance. This system combines a unique tool holder with a unique tool design to deliver highly repeatable and accurate results.
Each quick change tool holder features a locating/locking set screw to secure the tool and a locating pin which helps align the tool for repeatability. Removing a tool is as simple as loosening the set screw and inserting its replacement.
During tool changes, the precision ground bevel on the rear of the tool aligns with a locating pin inside the tool holder. The distance from this locational point to the tip of the tool is highly controlled under tight tolerances, meaning that the Micro-Quik™ tooling system ensures a very high degree of tool length and centerline repeatability. The “L4” dimension on all of our quick change tools, as seen in the image above, remains consistent across the entire product line. Check out the video below for a demonstration of the Micro 100 Micro-Quik™ system in action!
Quick Change Tooling Benefits
The most obvious benefit to using Micro 100’s Micro-Quik™ system is the time savings that come with easier tool changes. By using the quick change holders in combination with quick change tooling, it is easy to reduce tool changes from 5 minutes to under 30 seconds, resulting in a 90% decrease in time spent swapping out tools. This is a significant benefit to the system, but there are benefits once the tool is in the machine as well.
As mentioned above, the distance from the locational point on each tool shank to the tip of the tool is highly controlled, meaning that regardless of which type of tool you insert into the holder, your stick out will remain the same. This allows you to have confidence in the tooling and does not require additional touch offs, which is another major time saver.
By removing additional touch-offs and tool changes from your workflow, you also reduce the chances for human or machine error. Improper touch-offs or tool change errors can cause costly machine crashes and result in serious repairs and downtime. With the Micro 100 Micro-Quik™ system, initial setups become much easier, allowing you to hit the cycle start button with total confidence for each run.
By making a few simple changes to your tool holding configurations and adopting the Micro-Quik™ system, your shop can save thousands in time saved, with less machine downtime and increased part production. To learn more about the Micro 100 Micro-Quik™ cutting tools and tool holders, please visit (URL here to quick change page).