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New Dublin Ship Fittings – Featured Customer

New Dublin Ship Fittings was established in 2017 by Lucas Gilbert, and is located on the scenic south shore of Nova Scotia, Canada.  Lucas began his career with a formal education in machining and mechanical engineering. In the early 2000’s, Lucas got into the traditional shipbuilding industry made famous in the region he grew up in, Lunenburg County, Nova Scotia. It is then when Lucas identified the need for quality marine hardware and began making fittings in his free time. After some time, Lucas was able to start New Dublin Ship Fittings and pursue his lifelong dream of opening a machine shop and producing custom yacht hardware.

Lucas was our grand prize winner in the #MadeWithMicro100 Video Contest! He received the $1,000 Amazon gift card, a Micro-Quik™ Quick Change System with some tooling, and a chance to be In the Loupe’s Featured Customer for February. Lucas was able to take some time out of his busy schedule to discuss his shop, how he got started in machining, and the unique products he manufactures.

How did you start New Dublin Ship Fittings?

I went to school for machine shop and then mechanical engineering, only to end up working as a boat builder for 15 years. It was during my time as a boat builder that I started making hardware in my free time for projects we were working on. Eventually, that grew into full-time work. Right now, we manufacture custom silicon bronze and stainless fittings only. Eventually, we will move into a bronze hardware product line.

Where did your passion for marine hardware come from?

I’ve always loved metalworking. I grew up playing in my father’s knife shop, so when I got into wooden boats, it was only a matter of time before I started making small bits of hardware. Before hardware, I would play around making woodworking tools such as chisels, hand planes, spokeshaves, etc.

What can be found in your shop?

The shop has a 13”x 30” and 16”x 60” manual lathe, a Bridgeport Milling Machine, Burgmaster Turret Drill Press, Gang Drill, Bandsaw, 30-ton hydraulic press, #2 Hossfeld Bender, GTAW, and GMAW Welding Machines, as well as a full foundry set up with 90 pounds of bronze pour capacity. We generally only work in 655 silicon bronze and 316 stainless steel.

What projects have you worked on that stand out to you?

I’ve been lucky to work on several amazing projects over the years. Two that stand out are a 48’ Motorsailer Ketch built by Tern Boatworks, as well as the 63’ Fusion Schooner Farfarer, built by Covey Island Boatworks. Both boats we built most of the bronze deck hardware for.

I’ve made many interesting fittings over the years. I prefer to work with bronze, so I generally have the most fun working on those. I’m generally the most interested when the part is very
challenging to make and custom work parts are often very challenging. I’m asked to build or machine a component that was originally built in a factory and is difficult to reproduce with limited machinery and tooling, but I enjoy figuring out how to make it work.

Why is high-quality tooling important to you?

When I first started I would buy cheaper tooling to “get by” but the longer I did it, the more I realized that cheaper tooling doesn’t pay off. If you want to do quality work in a timely fashion, you need to invest in good tooling.

What Micro 100 Tools are you currently using?

Currently, we just have the Micro 100 brazed on tooling but we have been trying to move more into inserts so we are going to try out Micro’s indexable tooling line. After receiving the Micro-Quik™ Quick Change System, we are looking forward to trying out more of what (Micro 100) has to offer. This new system should help us reduce tool change time, saving us some money in the long run.

What makes New Dublin Ship Fittings stand out from the competition?

I think the real value I can offer boat builders and owners over a standard job shop is my experience with building boats. I understand how the fitting will be used and can offer suggestions as to how to improve the design.

If you could give one piece of advice to a new machinist what would it be?

The advice I would give to new machinists is to start slow and learn the machines and techniques before you try to make parts quickly. There is a lot of pressure in shops to make parts as fast as possible, but you’ll never be as fast as you can be if you don’t learn the processes properly first. Also, learn to sharpen drill bits well!

KeyBar – Featured Customer

KeyBar® is a manufacturing company based in Savannah, Georgia that prides itself on American-made products. Mike Taylor, the CEO, Owner, and Founder of KeyBar®, first got the idea for this company while working as the chief engineer at an upscale hotel in Savannah, Georgia. As a part of this position, he carried around countless keys attached to his belt. One day he realized that there must be an easier way to carry his keys, so that they made less noise and were easier to access. Mike used a multi-tool daily, and it occurred to him that he could apply the same concept to keys to create the KeyBar®, a patented key organizer that promises to “Stop the Noise”® of jangling keys, kill the clutter of a handful of keys, and make the key ring obsolete.

In 2014, Mike and his wife, Jessica, left their full-time jobs to take a chance on their new business, and it paid off. Mike, now 34, has built a thriving online store, retailers all over the country are carrying KeyBars, and they have an entire team of employees working at their Savannah, Georgia machine shop; quite the achievement for a young entrepreneur.

KeyBar® also offers other products, including the newly released Quick-Draw, which is a revolver-inspired, rotating desktop pen holder that recently raised over $25,000 in a Kickstarter campaign.

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KeyBars are made of many different materials, ranging from aluminum and copper to brass, titanium, and carbon fiber, and end mills from Harvey Tool and Helical Solutions play a crucial part in the creation of each one.

We spoke with Mike for this Featured Customer profile, and talked about his experiences starting his own shop and the way Harvey Tool and Helical products have impacted his shop’s overall performance.

What made you get into machining?

We actually started manufacturing KeyBars by outsourcing our parts to some of my machinist friends. After watching several YouTube videos, I decided that machining our own parts in-house was something I wanted to achieve. I am new to machining, so every day is a challenge. I am truly learning as I go, but I learn more every single day in the shop and every day is a huge payoff.

Would you recommend a career as a machinist to young people trying to find a career path?

Absolutely! In this day and age of smart phones and computers, young people would be great in CNC machining and manufacturing.

How did you first hear about the Harvey Tool & Helical brands?

I first heard about both Harvey Tool and Helical from your Instagram pages. KeyBar® really took off when I started posting the finished product on Instagram, so I have always been an active user and firm believer in the power of social media.

keybar

What made you decide to go with these brands for your cutting tool needs?

I was told that Harvey made the best tool for cutting carbon fiber, which we do a lot of while manufacturing KeyBars, so it was a no-brainer.

How easy was the purchase process?

With only a quick email or phone call, I usually have my tools within 1-2 days, which is important for us to keep up our production and never lose a single second of time in the shop waiting for a tool.

Did you receive any help from our customer service teams? How was that experience?

It was great. I needed some initial speeds and feeds for all my composites, and in just a few minutes they had me all squared away. Time is money, and the customer service team saved me lots of time when we first started working with composite materials.

Tell us about your favorite product that Harvey Tool or Helical products helped to create.

We are currently producing a run of custom KeyBars with inlays. The Harvey end mills for composite materials allowed us to achieve a perfect fit and made the project a success.

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What is your favorite operation to work on with Helical end mills?

I really like working on 1/4″ roughing passes with a Helical chipbreaker.

What was your first impression of these brands’ tools?

“Damn! That worked pretty good!”

You use a lot of Harvey Tool miniature drills in your work. Why is high quality drill performance important to you?

We drill a lot of holes, and every second counts in production. Most importantly, being able to depend on a tool and get consistent results is worth more than anything else.

How have the Harvey Tool and Helical products impacted your overall performance?

I never have to worry about getting a less than superior finish on our composite products. Harvey Tool products do an excellent job with composite materials– like I said, this is a huge part of our manufacturing process and so it is very important to our performance.

If you were stranded on a desert island with only one Harvey Performance tool, which would it be, and why?

I would choose the Harvey Tool 933316-C6 (1/4″ Corner Radius End Mill for Hardened Steels up to 55 Rc) because you never know what you are going to run in to, and there isn’t much that a 1/4″ end mill can’t do!

keybar

Would you like to be considered for a future “Featured Customer” blog? Click here to submit your information.

Photos courtesy of KeyBar