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The Geometries and Purposes of a Slitting Saw

When a machinist needs to cut material significantly deeper than wide, a Slitting Saw is an ideal choice to get the job done. A Slitting Saw is unique due to its composition and rigidity, which allows it to hold up in a variety of both straightforward and tricky to machine materials.

What is a Slitting Saw?

A Slitting Saw is a flat (with or without a dish), circular-shaped saw that has a hole in the middle and teeth on the outer diameter. Used in conjunction with an arbor, a Slitting Saw is intended for machining purposes that require a large amount of material to be removed within a small diameter, such as slotting or cutoff applications.

Other names for Slitting Saws include (but are not limited to) Slitting Cutters, Slotting Cutters, Jewelers Saws, and Slitting Knives. Both Jewelers Saws and Slitting Knives are particular types of Slitting Saws. Jewelers Saws have a high tooth count enabling them to cut tiny, precise features, and Slitting Knives are Slitting Saws with no teeth at all. On Jewelers Saws, the tooth counts are generally much higher than other types of saws in order to make the cuts as accurate as possible.

Key Terminology

Why Use a Slitting Saw?

These saws are designed for cutting into both ferrous and non-ferrous materials, and by utilizing their unique shape and geometries, they can cut thin slot type features on parts more efficiently than any other machining tool.

Common Applications:

  1. Separating Two Pieces of Material
    1. If an application calls for cutting a piece of material, such as a rod, in half, then a slitting saw will work well to cut the pieces apart while increasing efficiency.
  2. Undercutting Applications
    1. Saws can perform undercutting applications if mounted correctly, which can eliminate the need to remount the workpiece completely.
  3. Slotting into Material
    1. Capable of creating thin slots with a significant depth of cut, Slitting Saws can be just the right tool for the job!

When Not to Use a Slitting Saw

While it may look similar to a stainless steel circular saw blade from a hardware store, a Slitting Saw should never be used with construction tools such as a table or circular saw.  Brittle saw blades such as slitting saws will shatter when used on manual machines, and can cause injury when not used on the proper set up.

In Conclusion

Slitting Saws can be beneficial to a wide variety of machining processes, and it is vital to understand their geometries and purpose before attempting to utilize them in the shop. They are a great tool to have in the shop and can assist with getting jobs done as quickly and efficiently as possible.

How to Advance Your Machining Career: 8 Tips from Machining Pros

Since we began shining a light on Harvey Performance Company brand customers via “In the Loupe’s,” Featured Customer posts, more than 20 machinists have been asked to share insight relevant to how they’ve achieved success. Each Featured Customer post includes interesting and useful information on a variety of machining-related subjects, including prototyping ideas, expanding a business, getting into machining, advantages and disadvantages of utilizing different milling machine types, and more. This post compiles 8 useful tips from our Featured Customers on ways to advance your machining career.

Tip 1: Be Persistent – Getting Your Foot in the Door is Half the Battle

With machining technology advancing at the amazing rate that it is, there is no better time to become a machinist. It is a trade that is constantly improving, and offers so many opportunities for young people. Eddie Casanueva of Nueva Precision first got into machining when he was in college, taking a job at an on-campus research center for manufacturing systems to support himself.

“The research center had all the workings of a machine shop,” Eddie said. “There were CNC mills, lathes, injection molding machines, and more. It just looked awesome. I managed to get hired for a job at minimum wage sweeping the shop floor and helping out where I could.

As a curious student, I would ask a million questions… John – an expert machinist – took me under his wing and taught me lots of stuff about machining. I started buying tools and building out my toolbox with him for a while, absorbing everything that I could.”

One of the best things about becoming a machinist is that there is a fairly low entry barrier. Many machinists start working right out of high school, with 12-18 months of on-the-job training or a one to two year apprenticeship. Nearly 70% of the machinist workforce is over the age of 45. The Bureau of Labor Statistics is predicting a 10% increase in the machinist workforce with opportunities for 29,000 additional skilled machinists by 2024, so it is certainly a great time to get your foot in the door.

Tip 2: Keep an Open Mind – If You Can Think of It, You Can Machine It

Being open-minded is crucial to becoming the best machinist you can be. By keeping an open mind, Oklahoma City-based company Okluma’s owner Jeff Sapp has quickly earned a reputation for his product as one of the best built and most reliable flashlights on the market today. Jeff’s idea for Okluma came to him while riding his motorcycle across the country.

“I had purchased what I thought was a nice flashlight for $50 to carry with me on the trip. However, two days in to the trip the flashlight broke. Of course, it was dark and I was in the middle of nowhere trying to work on my bike. I’m happy to pay for good tools, but that wasn’t what happened. Not only was there no warranty for replacement, there was no way to fix it. It was just made to be thrown away. That whole attitude makes me angry. When I got home, I decided I was going to put my new skills to work and design and build my own flashlight, with the goal of never running into an issue like I had on my trip ever again. I started by making one for myself, then four, then twenty. That was four years ago. Now I have my own business with one employee and two dogs, and we stay very busy.”

An awesome side benefit to working as a machinist is that you have all the resources to create anything you can dream of, like Jeff did with Okluma.

Image courtesy of Okluma.

Tip 3: Be Patient – Take Time to Ensure Your Job is Setup Correctly before Beginning

The setup process is a huge part of machining, but is often overlooked. Alex Madsen, co- owner of M5 Micro in Minnesota, has been working in manufacturing for more than 11 years. Alex is also a part owner of World Fabrication, and owns his own job shop called Madsen Machine and Design. Alex has spent countless hours perfecting his setup to improve his part times.

“It is certainly challenging to use little tools, but the key is to not get discouraged. You should plan on lots of trial and error; breaking tools is just a part of the game. You may buy ten end mills and break six, but once you dial one in it will last the rest of the job.

You should also make sure to put extra time and effort into understanding your machine when working on micromachining jobs. You need to know where there is any backlash or issues with the machine because with a tiny tool, even an extra .0003” cut can mean the end of your tool. When a difference of one tenth can make or break your job, you need to take your time and be extra careful with your machine, tool inspection, and programming before you hit run.”

Tip 4: Effort Pays Off – Long Hours Result in Shop Growth

Success isn’t earned overnight. That is especially true in the machining world. Becoming a good machinist takes a great deal of sacrifice, says Josh from Fleet Machine Co. in Gloucester, MA.

“Opening your own shop involves more than learning how to program and machine. You also need to be willing to sacrifice some of your free time by working long hours to build your business from the ground up. Being a great machinist is important, but you also need to understand the basics of business, and you need to be able to sell your service and maintain a certain level of quality to keep your customers coming back.”

Working hard is a common theme we hear from our featured customers. Brothers Geordan and Nace Roberts of Master Machine Manufacturing have similar advice.

“We often need to work odd hours of the day to maintain the business, but we do it in a way that makes sure we have our family time. There are many times where we will go home, have dinner and hang out with the family, and wait until they are all sleeping to go back to work until two or three a.m. We will get back home later that morning to sleep a little and have breakfast with the family and send them on their way before heading back into the shop.” Starting and growing a business takes time. Every machinist starts from the beginning and through hard work and determination, grows their business.

Image courtesy of Liberty Machine Inc.

Tip 5: Utilize Tooling from Quality Manufacturers – All Tooling Isn’t Created Equal

 

When it comes down to it, tooling is singlehandedly the biggest choice you will make as a machinist. Grant Hughson, manufacturing engineer at Weiss Watch Company who works as a manufacturing instructor in his spare time, reflected on the importance of tooling.

“Tool to tool accuracy and performance is vital in this business, especially with our extremely tight tolerances. High quality tools make sure that we get the same performance time after time without needing to scrap parts. This saves us valuable time and money.”

While opting for cheaper tooling can appear to be beneficial when just starting out, before long, machinists are losing time and money because of unpredictability. Jonathan from TL Technologies echoed this point, saying:

“We feel that if we invested so much in these high-end machining centers, it would be criminal to put insufficient tooling and holders into them. We found that by selecting the proper tool with the appropriate sciences behind it we have been able to create products with a cost per cut that is not only competitive, but required to stay current. By keeping the quality as high as possible on the part making side of things, we’ve insured as much ease and reliability into our downstream process as we could. Quality tooling also provides predictability and added safety into the workflow. High-quality carbide tooling is the lifeblood of the business.”

Additional Thoughts Regarding Boosting Your Machining Career With Tooling:

Don’t Cheap Out

  • “The additional cost is always worth the payoff in the end knowing that you have a tool that will produce quality parts and shave valuable minutes off your cycle times. The slightly higher cost of the Harvey/Helical product is small change compared to the long term cost savings associated with their performance” – Seth, Liberty Machine

Consistency is Key

  • “We know the performance we are going to get from the tools is consistent, and we can always rely on getting immaculate finishes. While using the Harvey Tool and Helical product, we can confidently walk away from the machine and come back to a quality finished part every time.” – Bennett, RIT Baja SAE

Superior Specialty Tools

  • “One of the greatest things that I’ve experienced over the past year and a half is flexibility. We’ve asked for some specific tools to be made typically, the lead times that we found were beyond what we needed. We went through the Helical specials division and had them built within a couple of weeks. That was a game changer for us.” – Tom, John Force Racing

“Having high quality tooling like Helical is essential. Helical tools help us maintain a much higher machining efficiency because of the outstanding tool life, while also achieving more aggressive run times. In addition, we are able to consistently keep high tolerances, resulting in a better final product.” – Cameron, Koenig Knives

Tip 6: Get With the Times – Join the Social Media Community

Social media is a valuable tool for machinists. With ever-increasing popularity in networks such as Facebook, LinkedIn, Twitter, and Instagram, there will always be an audience to showcase new and unique products to. We asked a few of our featured customers how they incorporated social media into their machining and the benefits that come along with it.

“A lot of our sales come through Instagram or Facebook, so I would recommend those platforms to anyone who is trying to start a business,” Jeff from Okluma said. “We have also had a lot of success collaborating with others in the community. Typically it is something we couldn’t do ourselves, or they couldn’t do themselves, so we share the labor and collaborate on some really cool items.”

Tip 7: Value Your Customers – Always Put Them First

“In the Loupe’s” featured customers repeatedly emphasized the importance of putting customers first. It’s a simple concept to master, and pays off immensely. Repeat customers tell you that you are doing something right, said Brian Ross, owner of Form Factory.

“We have kept our customers happy and consistently deliver parts on time, so we get a lot of repeat business. Word definitely gets around on how you treat people so we try to treat everyone with respect and honesty which is key to running a good business.” Jeff from Okluma takes great pride in his customer service, saying “we only sell direct to consumers through our website so we can control our lifetime warranty. It has worked really well for us so far, so we have no plans to change that right now. I care more about our customers than any retailer is able to.”

Image courtesy of MedTorque.

Tip 8: Never Stop Learning – Ask Questions Whenever You Can

Hopefully some of these tips from our featured customers stuck with you. To leave you with a quote from of Seth Madore, owner of Liberty Machine, “Don’t stop learning. Keep your ears open and your mouth shut,” “That old guy in the shop has likely forgotten more than you will ever learn. The amount of tools in your Kennedy box doesn’t mean you’re a good machinist. Some of the best toolmakers I knew had small boxes with only the common tools. Learn how to excel with limited resources. Ask questions, and own up to your mistakes.”

Okluma – Featured Customer

Okluma is a small manufacturing business located in Oklahoma City focused primarily on creating high-quality flashlights that can stand up to the most extreme conditions. The company was founded in early 2015 out of owner Jeff Sapp’s garage, and has quickly gained a solid reputation as one of the best-built and most reliable flashlights on the market today.

We were able to steal a few moments of Jeff’s time to interview him for this Featured Customer post, where he shared his thoughts on topics like the importance of customer service, the reason to use higher quality tooling, and his transition into the world of CNC machining.

To get started, how did you first get involved in manufacturing?

In high school I actually worked in a machine shop. This is where I got my first exposure to big machines and manufacturing. I worked at the shop until I graduated, doing simple things like sweeping the floor and running errands. The work wasn’t very exciting, but it did give me some really good exposure to the world of machining. Every now and then one of the machinists would let me help out with a part, but that would be rare. I did manage to save up enough money to buy a small mill and lathe, which I took with me when I went off to college.

During college and after graduation, I made a living by writing software, which I did successfully for 15 years. Eventually I got tired of writing software after I had spent more than a decade in that space, and I wanted to try something new. I had picked up small jobs and worked on personal projects over the years, so I decided to enroll in a machine shop school in Oklahoma City to learn more about manufacturing and becoming a machinist, and graduated from there with a renewed sense of what I wanted to do. Technical schools are a great way to pick up new skills and advance your career. The manufacturing technology program at the Francis Tuttle Technology Center here in Oklahoma City was great and the instructors there, Dean and Julia, are talented and very patient people.

okluma

Did your background in writing software help you transition into CNC programming?

Absolutely. It was a tremendous help to understand some very strange programming concepts that came with writing software, and it all translated very well into CNC programming. These days, CNC machinists and programmers need to be as knowledgeable about the software and programs as they do the tools and parts, so having a background in software programming or development certainly translates well to the world of CNC machines.

Where did the idea to start Okluma stem from?

After graduation from the machine shop program, I took a few weeks off and went on a long, off-road motorcycle trip across the country. I had purchased what I thought was a nice flashlight for $50 to carry with me on the trip. However, two days in to the trip the flashlight broke. Of course, it was dark and I was in the middle of nowhere trying to work on my bike. I’m happy to pay for good tools, but that wasn’t what happened. Not only there was no warranty for replacement, there was no way to fix it. It was just made to be thrown away. That whole attitude makes me angry.

When I got home, I decided I was going to put my new skills to work and design and build my own flashlight, with the goal of never running into an issue like I had on my trip ever again. I started by making one for myself, then 4, then 20. That was 4 years ago. Now I have my own business with one employee and two dogs, and we stay very busy.

okluma

What does your current product offering look like?

For our products, I currently have two flashlights models (the DC1 and DC2) and we are working on some cool new projects for 2019. With battery and LED technology advancing like it has, there are some interesting applications, way beyond just flashlights, that haven’t been possible until recently. Stay tuned for more information on those by following us on Instagram.

What do you think separates an Okluma flashlight from the competition?

The basic values behind Okluma all stem from me simply wanting a nice tool that won’t break easily and will be supported by the manufacturer. I offer a lifetime warranty and stand firmly behind that. I want an Okluma flashlight to last forever so you will never have to buy another flashlight.

The quality and hardiness of a flashlight is important to many outdoors types, homeowners, and collectors, but we also sell lots of our flashlights to the military and police. If their light goes out in a tough situation it could be really bad, so we have to make sure our flashlights can be dependable above all else. Like they always say, you get what you pay for. Our flashlights aren’t going to be the cheapest, but we stand behind them with our warranty and pride ourselves on the quality and reliability.

okluma

What sort of machines and software do you have in the shop?

Right now I have the old standards like a Bridgeport mill and an old LeBlond lathe, as well as my CNC machines – a Daewoo Lynx 220LC CNC Lathe and a Doosan DNM 4500 CNC Mill.

For software, I use Autodesk Fusion 360 for the mill, and I write the G-code by hand for the lathe. I was more familiar with the lathe, so I had an easier time writing my own code for it. Getting Fusion 360 for my milling has been a huge help.

Have you been using the Harvey Tool and Helical Solutions tool libraries in Fusion 360?

Yes! The tool library in Fusion 360 was a huge help for me. To be able to get the right tool and not model things incorrectly probably saved me a lot of broken tools. That was a big reason why I came to Harvey Tool and Helical for support in the first place.

It was cool to come from the software community, where we collaborated on a lot of open-source projects, and see companies like Autodesk opening up their software to manufacturers like Harvey Tool and Helical for these great partnerships.

What sort of operations/parts do you create on the lathe versus the mills?

As you can imagine (being a cylindrical shaped part) most of the flashlight manufacturing is done on the lathe. For a while I had been making them all by hand, until we got the CNC lathe. While most of the work is done on the lathe, for the more intense pieces we have to drill and tap and do some different slotting operations. We also drill and tap the clip holes for all of the flashlights, so the CNC mill is huge for those operations.

As Okluma started to grow, we realized that we had a huge bottleneck doing our secondary operations by hand on the manual milling machine. We solved that problem by buying the Doosan mill to help with secondary operations, but you still have to know how to use it to make it worth the purchase!

I was completely in the dark on the CNC milling side of things at that time, as I was much more familiar with the lathe. I actually called Harvey Tool with a few questions, and the Harvey Tech team really held my hand and walked me through all of the things I needed to know, which was huge. I also used the Machining Advisor Pro application to generate speeds and feeds for my Helical end mills. MAP helped save me a lot of broken end mills and increased my production times.

okluma

You are using almost exclusively Harvey Tool and Helical for milling operations on your Doosan VMC. Why is purchasing quality tooling important to you?

I can try to do things on my own and eventually get it, but it costs me money on broken tools and it costs me my time, which is even more valuable. I could go that route with any number of different tooling manufacturers, but the fact that I can call Harvey or Helical and get an answer to my questions the first time, usually in a few minutes, and know it will work is hugely helpful. I don’t really look at the cost of the tools so much, because I just know they work and I know I will get the support I need to make my milling operations a success.

Can you remember a crucial moment when Harvey Tool or Helical technical support helped you to be more productive?

As we try to get more creative with our designs, we plan to rely heavily on Harvey and Helical to explore some of these new applications. We actually build our own tool to work on the flashlights, and we are using Harvey and Helical exclusively to machine that. At first, I was making the tools in two operations; I was doing a radius on top and then flipping the part over to create a radius on the bottom. I was having a hard time lining it up. We moved the second radius on the first operation, and used an undercutting tool and everything matched up perfect. I wasn’t really sure how to do it, but I called you guys and you figured it out with me! We have some cool projects coming up which we are planning to rely on Helical tools for, but people will have to stay tuned for that one!

okluma

What have been some of your keys to success for your growing sales?

Good customer service is key. We are one of the few companies that will offer a lifetime warranty. I know there are a lot of flashlight collectors, and we can make fun stuff for those guys, but I want people to really use our flashlights and scratch them and do ridiculous things with them. We have had people use a flashlights in crazy ways (like as a hammer) but we will still fix them under our lifetime warranty. I don’t really care what people do to our flashlights, I just want them to always work.

We can also overnight replacement flashlights for professionals who rely on them for work, so they never have to be without one. That is huge for our customers in the military or in law enforcement who rely on our flashlights as an essential tool in their day-to-day lives.

Do you have plans to expand into retailers, either online or brick and mortar stores?

We only sell direct to consumers right now through our website so that we can control our lifetime warranty. It has worked really well for us so far, so we have no plans to change that right now. I care more about our customers than any retailer is able to.

I’ve noticed that you have gathered a rather large social media following. How has social media helped shape your business?

A lot of our sales come through Instagram or Facebook, so I would recommend those platforms to anyone who is trying to start a business. We have also had a lot of success collaborating with others in the EDC (Every Day Carry) community where makers are creating knives, wallets, keychains; anything you would carry on you “every day”, hence the name. We have collaborated to make flashlights out of other people’s materials, let other shops refinish our flashlights, and things of that nature. Typically it is something we couldn’t do ourselves, or they couldn’t do themselves, so we share the labor and collaborate on some really cool items.

I think social media is especially great for manufacturing because a lot of younger people don’t even know all this crazy cool stuff that is going on in the industry. I was lucky enough to see it first hand at a young age, but so many others never get the chance. It is awesome to share our work and try to inspire some of the younger generation to make their own products and participate in the world of manufacturing.

okluma


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Nueva Precision – Featured Customer

When it comes to CNC manufacturing services and product development solutions in the Denver, Colorado area, Eddie Casanueva has quickly made a name for himself with his company, Nueva Precision. Eddie has more than 22 years of manufacturing experience and 19 years of business experience, which he uses to help small businesses and entrepreneurs who are looking for product support and development.

Eddie was able to take time out of his busy schedule to talk with us for this Featured Customer post. We covered topics like Eddie’s incredible training and introduction to manufacturing, his experiences using reduced neck end mills, and his suggestions for must-have equipment in any CNC machine shop.

Thanks for taking the time to talk to us for this Featured Customer post. To get started, tell us a little bit about the history behind Nueva Precision and what sort of products you typically manufacture.

Nueva Precision was first incorporated at the end of 2016. Within three months, I was making chips on my own, largely doing prototype work.

I had recently sold my share in another company I co-founded and used that money to move into a larger home in the Denver area that could accommodate a machine shop business. We were lucky enough to find a home with some acreage and an existing oversized garage which was perfect for a shop. Now that I had the building, I had to do things like get the electrical and HVAC up to spec. It required having the city run a stronger electrical line to the building I would use as my shop, but once that was all figured out, we were ready to make some chips.

Nueva Precision

I started by buying a used Haas mill and a used Haas lathe. People initially reached out to me for work because of my quick delivery times. I was able to turn around parts in just a week or two since the business was new. However, within a month of operating those machines, I was already at max capacity with my current equipment. Unfortunately, my lead times had increased to a more standard 4-6 weeks due to the sheer amount of work I was getting. For the rest of 2017, I stuck with my original equipment and just did the best I could to keep up.

nueva precision

Do you have any future plans to expand your shop and capabilities further?

I do! In early 2018 I brought in a brand new VM3 Haas Mill to keep up with demand, but I was curious about how much more revenue that would create. I expected to see a 20-30% increase in revenue, but having another machine ended up doubling my revenue. Luckily my strong relationships with my customers helped me grow the business even as my lead times increased. With that in mind, I just ordered another Haas VM2 at the end of 2018 and am excited to take full advantage of that.

How has your family reacted to you running a business out of your home?

My family has been extremely supportive throughout the whole process. My wife Leandra in particular helps out a lot. She was a teacher for 19 years, but resigned from that profession to work on Nueva Precision. She has started to help out on the business side of things and has also started to help run machines and make parts. My oldest son Jaden (16) is interested in manufacturing and he has started working and making simple parts for us when he is available. All in all, we have a pretty good thing going here.

Eddie and Leandra Nueva Precision

Eddie and Leandra

Jaden nueva precision

Jaden working on parts

How did you first get involved in CNC machining and advanced manufacturing?

I am essentially self-taught in CNC machining. I got started in engineering and manufacturing as a student at the New Jersey Institute of Technology (NJIT) in the Mechanical Engineering program. It was a state school, so tuition costs weren’t bad but I still needed to support myself. I was going to school during the day and pumping gas at night to pay the bills. In my second year in school I came across an opportunity to work at an on-campus research center for manufacturing systems. It was funded by the state of New Jersey to help promote New Jersey industry. The job didn’t have much to do with my curriculum, but they supported some campus research and worked closely with the college on various projects.

The research center had all the workings of a machine shop. There were CNC mills, lathes, injection molding machines, and more. It just looked awesome. I managed to get hired for a job at minimum wage sweeping the shop floor and helping out where I could.

As a curious student, I would ask a million questions of all the machinists and try to do more and more than the usual student employee. John – a talented toolmaker and experienced machinist – took me under his wing and taught me lots of stuff about machining. I started buying tools and building out my toolbox with him for a while, absorbing everything that I could. Next thing I know, they’re handing me prints and I am making parts. A few months down the road the machinists started teaching me programming on a Mazak controller. This went on for a year or so and I just soaked it all in.

nueva precision

Sounds like great experience! Where did you land your first full-time position in manufacturing?

I actually landed my first full-time job at the same manufacturing research center. The center had a CNC machinist programmer resign at the facility, so there was a job opening posted. I went to the director of the center and said I was interested in the position. I knew I had to work a lot to pay my tuition, and if I worked for the university I could get my tuition paid for while also making some real money. The director recommended me for the position, so I interviewed and landed the job. All of a sudden, I had benefits, vacation, real responsibilities, and full-time pay. I flipped my schedule around so I could go to school during nights and work during the day.

I learned so much about machining in my first job because of the unique situation I was in. Companies like Blaser Swisslube, Kennametal, and GibbsCAM were supplying us with product and support to work on process improvements for large New Jersey corporations like BF Goodrich Aerospace, US Can, etc. It progressed to the point where GibbsCAM was actually sending me to seminars to train me on different industry topics to further my education and improve the reports we were outputting.

nueva precision

I was in an amazing position to get all this training and I learned so much in the next 4-5 years. We had equipment like a Fadal 5-Axis CNC Machine and other high tech machines at my disposal, which were very hard to find at the time (mid-1990s). Nobody outside of the most elite machine shops were working in 5-axis, so I had a head start because of this unique job experience.

I actually never finished my degree and instead dove head first into manufacturing. I started my own business on the side and kept working at the research center until 2001 when I left to focus full-time on my new business, Spidertrax Offroad.

Can you tell us more about your experience with Spidertrax Offroad?

Spidertrax Offroad is a manufacturer of drivetrain parts for off-roading vehicles. I started Spidertrax with a partner whom I met in college. The company actually started making our first parts at the research center I was employed at. I asked my boss if I could start making parts off the clock on my own time, and he agreed to let me use the shop. This would have been around 1998, and by 2001 I was ready to take off on my own. My partner and I built that company up to 20 employees, and we were (and they still are) a well-respected brand in the off-roading community.

The hardest part about operating my own business and watching it grow was losing the ability to get out in the shop and actually do what I love, which is making parts. As the business grew, I had to take on more responsibility as a “business man,” and let go of many of the things I enjoyed doing as a machinist. I was very proud of what we had built, but I really wanted to get back to basics. So, in early 2017 I sold my half of Spidertrax Offroad to my partner and took that money to buy the new house and open Nueva Precision, Inc.

What sort of machines and CAM software do you have in your new shop?

Right now for CNC machines I have a 2018 Haas VM3, a 2018 Hass VM2, a 2012 Haas VF2, and a 2012 Haas TL2. I also have an engine lathe, a Bridgeport knee mill, Kaeser screw compressor, which I absolutely love, and a couple of Jet saws.

For software, I still use GibbsCAM. I have been using GibbsCAM since 1996 and have had countless hours of training and experience using it, so I think I’m a lifer.

haas vf2

Outside of tooling, what are some key components of your machining setup that you would recommend to others?

I started Nueva Precision without any sort of probing system in place, and using an umbrella style tool changer. I found out quickly that my time, especially being alone, is worth a lot. I highly recommend getting a solid probing system as well as a side mount tool changer. I added all of that to my VM3 and the effect was immediately noticeable. It is so much more efficient and faster.

Keeping software up-to-date is also key. It can be expensive, but it speaks for itself in just a few months. Any time I invest in technology, it seems to pay off pretty quick.

5th axis workholding

I also feel strongly about having solid workholding. I have a couple of the 5th Axis self-centering vises which are great, and a handful of Kurt vises, as well. I am also a big fan of the MMM-USA guys and their vise jaws and handles. For my shop, flexibility is key because I never know what can come through the door. I don’t do a lot of production work and spend much more time on prototype work, so flexibility is key. Having good quality workholding that I don’t need to worry about lets me swap parts in and out with ease.

As for tool holding, I ran into an issue last year where I was starting to see a lot of tool pullout and was scrapping too many parts as a result of aggressive roughing. I had to find a better solution, and I came across the REGO-FIX PowRgrip system. It might seem expensive compared to other simpler tool holder, but I think the upfront investment isn’t too bad considering the other options in that space. Again, I invested in technology, and immediately saw better results. I currently use the PowRgrip for finishing passes where I need good runout and heavy roughing where there is the highest risk of tool pullout.

REGO powRgrip

You use a lot of Helical’s Reduced Neck end mills. What are some tips or tricks you have learned by using these tools that you could share with others?

My experience with these tools is really new, but I find myself using more and more of them these days. In the beginning, I was afraid of end mills with a longer length of cut singing like crazy in the machine. I started experimenting with the reduced neck tools from Helical and was blown away by the rigidity. The tool pressure remains consistent throughout the part, so you will get the same great results on the top of the part as on the bottom.

I don’t know how many people are currently using them but it makes so much stuff possible. I have gone as large as ¾” diameter with the 5” reach and have never had an issue. Maintaining the low levels of runout is definitely key with these tools, which again comes back to having solid toolholding. Now that I have the REGO-FIX system, I am getting much better runout and plan to start pushing the reduced neck tools even harder.

helical reduced neck end mill

Most of my reduced neck end mills are the standard style, but the chipbreaker with the reduced neck has been a powerhouse for me as well. No matter what I tried with Helical’s reduced neck tooling, I have had success, so I would recommend the entire line if the situation calls for it. Just be careful with runout and make sure to double check your clearance!

What are some of your key Helical products that you use on a daily basis?

My main workhorse is Helical EDP 29422 – the ½” 45 Degree Chipbreaker for Aluminum. I swear I use that tool every single day across all of my machines. That tool is gold for me; it is night and day compared to standard roughers. It has a long enough flute length to be versatile or aggressive, depending on the situation. It is just a great tool. You will need a good holder for sure to keep it from pulling out when you get aggressive, but again my new software and tool holding helps with that.

helical solutions

Outside of performance, I love getting the smaller chips that the chipbreaker tools create. It is so much easier to clean a machine with small chips than long, stringy ones, which saves me time. I do all my roughing with chipbreakers. If you are making stringy chips while running HEM toolpaths, they can be a major pain to deal with.

My customers love the finish that Helical gives me as well. The wiper flat on the bottom of the H40ALV-3 end mill stands out as one of my favorite features on any of my tools. That tool gets me compliments on the floor finishes of pockets and enclosures all the time. Across the board, tool life and finish has been awesome with my Helical end mills. I currently use the Zplus coating for all my aluminum tools and have no complaints.

part finish

This summer I had the privilege of working on some aerospace parts that will be going up into space!  Most all parts were being machined from pre-hardened stainless steels and exotic alloys.  The Helical 5-flute and 7-flute endmills with the Aplus coating proved to be great tools to have in the arsenal.

What are your “go-to” Harvey Tool products?

For Harvey Tool, I use a lot of the full radius Keyseat Cutters to surface mill areas you can’t get to with a ball nose end mill. This saves me valuable time because I can avoid flipping the part to surface mill both sides by doing it all in one operation with the Keyseat Cutter.

keyseat cutter

Outside of the keyseats, I use a lot of miniature end mills with reduced shanks and chamfers mills in a variety of angles. I also use lollipops (undercutting end mills) to surface mill parts with hard-to-reach holes.

Overall, being able to look through a single catalog and find tons of options for neck diameters and cutter diameters is what sells me on the Harvey Tool product. It is really neat to have all those different tools available to me in one place – it’s a great catalog.


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Master Machine Manufacturing – Featured Customer

Master Machine Manufacturing, or MMM USA, is a family-owned and operated machine shop based out of Tulsa, Oklahoma. Master Machine is a rapidly expanding company which has seen serious growth as both a job shop and as an OEM Manufacturer of their own Quick Vise Handles and Piranha Jaws for CNC machinists.

Brothers Geordan and Nace Roberts, along with their mother, Sherry Roberts, are the owners of Master Machine Manufacturing. With Geordan and Nace, we dove into topics like having a growth mindset, working smarter instead of harder, and expanding a “job shop” business while also creating and manufacturing their own OEM products.

Tell us a little about Master Machine’s history and the type of work that your company does.

Geordan: Master Machine has been in business since 1981. Our father, George Roberts, started the business. At the beginning it was a pretty typical manual machine shop operating primarily as a job shop. As Nace and I got older, Dad introduced us to the business and we started working there part-time, eventually transitioning into full-time employees. In 1996, we transitioned to high precision machining with our first CNC machine – a Haas VF1, and we kept adding new CNC machines from there.

Nace and I took over in 2013 after our Dad passed. We had to make the transition from managers and shop foreman to owners and dealing with customers. We now own and operate the business with our mother, Sherry Roberts.

master machine

Geordan, Nace, Sherry, and the rest of the MMM USA team at IMTS with Mark Terryberry from Haas Automation

At its core, Master Machine is a job shop that does a lot of high precision machining. We work on things like lab test equipment, parts for the aerospace industry, and a lot of parts for the oil and gas industry. More medical jobs and odd things like parts for off-road racing have started to come in recently as well. One cool thing about us is that we have the unique ability to operate as a job shop, but also to design and manufacture our own products. Many of your readers have probably seen some of our vise handles and jaws in use online, especially on Instagram.

Your MMM USA Jaws and Vise Handles have become extremely popular in the CNC machining community. Where did you get the idea for that product?

Geordan: We had been using other brands of vise handles and jaws for a long time and got tired of buying products that were cheap and didn’t work well. We had this idea for a while, so in 2013 when things started to slow down a little bit, we had an opportunity to spend some time and design our own products. It was just about 2 years ago that we designed our first vise handle and Piranha Jaws. After using social media, showing them off at IMTS and other Industrial Trade Shows, they really started to take off. Our vise handles and jaws have really started to become a business of their own over the past couple of years.

vise handle

Can you breakdown the shop for us? What are you working with in terms of shop size, machine capabilities, and software?

Nace: We operate as a 100% debt-free company, so we grow as we need to. We have been at our current location for 10 years with 5-7 different additions along the way. Our shop is now spread across 10,300 square feet.

We currently have 18 CNC milling machines, including our original machine, the 1996 Haas VF1. We have been growing very fast over the past 10 years. From 2004-2007, we only had 3 CNC mills, and we have acquired the other 15 machines all in the last decade. We like buying from companies that make their products right here in the USA, so we have grown our shop through the Haas line of machines. Almost everything we own here is made by Haas Automation. In fact, our Haas VF4 and our 5-axis Haas UMC750 are some of our biggest mills in the shop right now.

Geordan: We also have other capabilities in the shop. We can do welding, painting, surface grinding, and we have a nice setup of bar feeders and lathes. For software, we use a lot of BOBCAD V31 for our 4th and 5th axis mill programming and all of our lathe programming, Nace uses a lot of Autodesk Fusion 360 for the mill side of things.

For inspection, we have many inspection tools, including a Fowler Z-Cat CMM that can measure down to +/- .0002″ for our most high precision jobs.

How did you guys first get involved in manufacturing?

Geordan: I started machining with my Dad at age 13, and got into it full-time after high school, but was not yet fully committed. At this point, I learned manual and CNC machining entirely through working with my Dad and my Uncle.  It wasn’t until my Uncle, the main machinist in our shop, decided to split off and start his own shop that I was faced with a more urgent need to commit to the family business. So I decided to make manufacturing a full time career move and started learning fixturing, programming, and everything I needed to know to be successful. We still have a great relationship with my uncle and his shop and I wouldn’t be where I am today without him stepping out on his own.

Nace: I didn’t know what I wanted to do with my life. I just knew I wanted to make money, and a lot of money. I was actually in college for radiology and physical therapy, but I didn’t like the layout of the career path. I could not convince myself to wait to start making real money until I had finished a long education and received a license 6-8 years down the road.

Instead of physical therapy and radiology, I started taking more computer engineering courses and learned a lot about programming and technology. After my uncle left, I told my Dad I would like to be a bigger part of the business and take what I knew from my computer programming classes and apply it to the shop. Within a year I had gone from never running a CNC to fully doing everything on the machine. My computer programming skills definitely helped me make the transition into CNC machining and programming.

master machine

As a second generation owner of a family business, how do you stick to those family values while also rapidly expanding the business?

Nace: We have grown a lot with our systems and technology, but our culture has also changed since we took over. We educated ourselves on workplace culture and maintaining a positive work environment. When we were kids, Dad worked probably 100 hours a week and we were always fortunate that he was able to provide us with food, clothes, and a roof over our heads. But no matter how hard he worked, he can’t replace the time with us that was spent working.

One of the major improvements we focused on was trying to maintain repeatability. Everything in the shop is labeled in boxes and readily available for our employees. Ultimately, we want to do everything we can to make it easy as possible for our employees. We want to work smarter, not harder, so there is more time for our employees to spend with family and not spend their lives in the shop.

As owners, we often need to work odd hours of the day to maintain the business, but we do it in a way that makes sure we have our family time. There are many times where we will go home, have dinner and hang out with the family, and wait until they are all sleeping to go back to work until 2 or 3 a.m.. We will get back home later that morning to sleep a little and have breakfast with the family and send them on their way before heading back in to the shop.

Working with family, we have to remind ourselves that business is business, and outside of business it is all about family. It can be tough to differentiate those two, but you have to. We went to business counseling and learned how to respect family members and build up the team while also making tough business decisions. We have our tough moments at the shop, but at the end of the day this is still your family. You can’t carry any frustration with other family members outside of those shop doors and into the home.

mmm usa piranha jaws

What are some other things you have done to maintain your “Work Smarter, Not Harder” mantra?

Geordan: One of the first things we did was look into getting more tooling and better tooling. We paid more for tools that can push harder and faster, and last longer. When Dad ran the shop, he would just buy whatever he thought we could afford and still get the job done. Now as CNC technology and advanced CAM systems have improved, the need for quality tooling is extremely important. Finding the best and most reliable tools helped take our shop to the next level and that is where Harvey Tool and Helical come into play.

Nace: We like to be the “purple cow” of the industry, differentiating ourselves in any way that we can. We strive to maintain a certain level of quality across our website, our Instagram page, our products, and the entire business as a whole. We are proud to support products made in the USA and keep supporting American manufacturing to help keep the business thriving in our shop and others. We are always happy to support companies like Haas, Harvey Tool, Helical, and many others who are doing it all right here in the USA.

What are some of your “go-to” Harvey Tool and Helical products?

Geordan: The Helical Chipbreaker End Mill for Aluminum is key for making our vise handles. We use the ½” end mill and run it at 10k RPM, 300 IPM with a .700” DOC and 40% stepover. We can push those tools harder than others while also maintaining our product’s quality. We also rely heavily on Helical’s HEV-5 for our steel applications.

One of our favorite and most-used tools is the Harvey Tool 90 Degree Helically Fluted Chamfer Mill. We use the 3-flute style on everything that isn’t Aluminum because we can simply push it faster and harder than anything else that we have tried.

master machine

Nace: We actually keep a ton of other Harvey Tool and Helical products in our Autocrib. It made sense for us to get an inventory system, and we got a great deal on a system during the recession. Industrial Mill & Maintenance Supply got us hooked up with an Autocrib and a ton of tools, and they have been great at supplying it whenever we need more. It has helped a lot having an inventory system like that. It is reassuring to know that we have the best tools ready on hand so we can eliminate any potential downtime.

Master Machine is everywhere in the online machining community, specifically on Instagram. How has online marketing and social media changed the way you promote your business?

Geordan: Most people who run businesses seem to just hope that the word of mouth gets out there, or they have a website and hope it just goes viral one day and gets some attention. With the way the Internet is so crowded these days, you have to do something more to stand out. On our side, we have boosted our business through the use of paid online advertising with Google, boosting our SEO (Search Engine Optimization) to rank higher in search results, and being heavy users of social media like Instagram.

When I started the Master Machine Instagram account, I was really just using it to see what other machinists were doing. It was actually only a personal account for my use. I was skeptical of Instagram because of the Facebook community of machinists. I always viewed Facebook as a little more negative and less productive, while the Instagram community was much more collaborative.

mmm usa

I started by following people like Aeroknox, Kalpay, John Saunders, Bad Ass Machinists, and Tactical Keychains. I immediately noticed how helpful everyone was. I started posting as a business just about 2 years ago, when I posted our first version of the vise handles. Almost immediately people started asking to buy them. We were blown away by the response.

We didn’t set out to create something new with these handles, but by getting our name out there and filling a need for people following us, the hype continued to grow and grow and grow. Instagram has been a great tool for that aspect of the business, especially. We now have around 15 distributors across the US who are carrying our products, and are getting some great momentum. We also sell a lot of our products direct on our website, and 99% of that probably comes through Instagram.

Nace: We have actually landed distributors through someone following us online and going to their integrated distributor asking for our products. The distributor then called us and asked if they could carry our product on their shelves. Other online connections have also helped us land distributors through simple messages and phone calls.

Where do you see MMM USA in 10 years?

Nace: That’s a tough question…

At the shop, we always stress four major actions: Define, Act, Measure, and Refine. In our eyes, there are always better ways to do things and improve our processes. We hire people to have a growth mindset, and so we are redefining our future every day through our continual improvement process. We strive to always have that growth mindset to figure out how to do a job more efficiently. With constant improvement always taking place, it is hard to nail down exactly where the shop will be in 10 years, 5 years, or even 1 year from now. One thing is for sure – we will be successful.

Geordan: Something we do want to focus on is creating new assets, exploring new ventures, and doubling in size every year. We want to continue to release new products to build out our own product line and have MMM USA distributors worldwide.

Back in the day, Kurt Workholding was just a job shop, and now they are one of the most recognized workholding brands in the CNC machining industry. It is really hard to say where this ends or goes, but we think we have a bright future as both a job shop and as a supplier of our own OEM products for manufacturing.

vise handles

Are you currently hiring new machinists? If so, what qualities and skills do you look for?

Geordan: Every Tuesday we have an open interview at 4 PM. As you can imagine, with our company’s growth, we are constantly hiring. We are looking for people that are positive that have a growth mindset who can grow within the company. We always believe we can promote from within. Most of our people have been at Master Machine for 10-15 years because we can always move people up closer to the top and help them advance in their careers as we grow.

Nace: We are really focused on finding people with good attitudes, and people who want to be here. Skilled machinists are great, but they can be rare, so attitude and fitting in with the culture is huge. We can always take a good attitude and train the skill level up, but we can’t take a good skill level and change the bad attitude. We want team members who will coach each other up and help improve the team as a whole. We love working together and supporting the business together in every aspect of the business.

master machine

What is the best advice you have ever received?

Geordan: We really like “Notable Quotables.” Here are a couple of our favorites.

“The pen is for remembering, and the mind is for making decisions.”

We only have so much brain power to make crucial decisions, so we write all the day-to-day action items down on our checklists to make sure nothing is left undone. That frees our minds up from having to remember every little piece of the business so we can save that brain power for strategic decision making moments. We must be proactive and not reactive as we lead our team.

Nace: “Your employees want to follow someone who is always real, and not always right.”

As a leader, you need to take responsibility when you screw up, and be open with the team. Let them be a part of fixing the problem, and approach every situation looking at the positive.


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Form Factory – Featured Customer

Form Factory is a machine shop located in Portland, Oregon focused primarily on prototype work, taking 3D CAD models and making them a physical reality through CNC precision machining. Over the past 14 years, Form Factory has grown from a one man operation with a single CNC mill into a highly respected shop in the Northwest US, making prototype models for clients all over the world. Harvey Tool customers may recognize the name Form Factory from their photo on the front cover of the Fall 2018 Catalog, as they were the first place winners of the #MachineTheImpossible Catalog Cover Contest!

We talked with Brian Ross, Founder/Owner of Form Factory, to learn about how he suggests entrepreneurs and inventors think about prototyping their ideas, his unique experience working on many different models, his winning part in the #MachineTheImpossible contest, and more!

Thanks for taking the time to talk with us for this Featured Customer post. To get started, tell us a little bit about Form Factory, how you got started, and what sort of products you manufacture.

Prior to starting my own business, I had worked as a machinist at 4 different prototyping firms which is where I learned the trade and got the itch to run my own shop. I started Form Factory myself just over 14 years ago with a single Haas VF1. I had no client base and a bunch of loans. It was a scary time for me to jump in to entrepreneurship. Now, we have three CNC machines, various other components and machines, and four full-time employees.

At Form Factory we focus primarily on industrial design models and prototypes. We do a lot of work in the electronics industry, making prototypes of cell phones, laptops, printers, and other consumer electronics. Many of our models are created for display at trade shows or in Kickstarter and other product announcement videos, but we also do a fair share of working prototypes as well. It all depends on what the client wants, and we pride ourselves on the ability to deliver exactly what they need.

form factory

What sort of machines and software do you use in your shop?

We currently have 3 CNC mills – a Haas VF1, Haas VF2, and Haas VF3. We like using machines made in the USA because we like making products in the USA. Haas is what I knew and had run predominantly, and Haas is fairly common in the Northwest so it was easier to find skilled employees in the area who knew these machines well.

We use Mastercam for our CAM software, which is what I learned on. It also seems to be very common in this area which makes for an easy transition for new employees.

form factory

What were some of the keys to success as you built Form Factory from the ground up?

I based much of Form Factory’s business model on my past experiences in manufacturing. Many of the other small companies I had worked for ended up closing, even though the guys on the shop floor would be working lots of overtime and we had plenty of business. What I realized was that these other places often closed because of greed, over-expansion, and rapid growth which they could not sustain. They ended up overextending themselves and they could not keep the doors open as a result.

I like the spot I am in now because while we can certainly expand, we have found a happy medium. We have kept our customers happy and consistently deliver parts on time, so we get a lot of repeat business. Being a small company, word of mouth is one of our only forms of marketing. Word definitely gets around on how you treat people so we try to treat everyone with respect and honesty, which is key to running a good business.

form factory

Working Prototype of a “Smart Ball” Charger for Adidas

Prototype manufacturing is a very competitive segment of this industry. What sets Form Factory apart from the competition?

Understanding how model making relates to industrial design separates us from a typical machine shop. We can take a prototype design or simple drawing and we are able to implement all of the functionality into a prototype model. We do not deal much with the actual production run, which will come later, so we have the ability to focus more on the prototype and a customer’s exact needs to get a product off the ground. This level of expertise and focus sets us apart from your typical shop.

For example, if the model is for photography purposes, a trade show display, or a promotional video, appearance will be key. We will spend more time working on building what we consider to be a true work of art; something that will immediately stand out to the consumer, but may lack in complete functionality. If the client requires a fully functioning prototype, we will spend more time making sure that all of the components work as intended over multiple stages of design. The final result may be a bit “uglier” than a prototype designed for appearance alone, but it will work as intended.

Let’s say I have an idea for a new product. What should I know about getting my design manufactured?

Right now, especially with 3D printing and cheap overseas manufacturing, it can seem very easy to prototype a new product. However, these options are not always the best route to take to get a quality prototype. With 3D printing, you get a huge step down in resolution and quality, although you can save in cost. You can also save on cost by having things made overseas, but the communication can easily breakdown and the quality is often lower. The other factor is that virtually anyone can end up copying your product overseas and you have very little protection against that.

form factory

By going with a local machine shop and sticking with CNC-machined parts, you are guaranteed to get a higher quality finished product with better communication. We do a ton of back and forth communication with our clients to understand their exact design intent. With a prototype, there are often a lot of blanks that need to be filled in to completely understand the product, and we do our best to communicate with the client to deliver the perfect piece, and always on time. Sure, your cost may be higher, but the entire process will be smoother and the time saved on revisions or scrapping poor quality prototypes is invaluable.

It sounds like you guys take a lot of pride in the work you do, which is great!

Absolutely! Our models are all one of a kind works of art. We can take things from the early stages where a client might have an idea drawn on a napkin, all the way to a fully functional piece.

Our goal is always to make parts look like they grew that way. In my opinion, taking a solid block of material and making it into a finished part is truly a work of art. We work hard to determine where the burrs are, what the radiuses are, and how the finish should look, amongst many other variables. We take a lot of pride in the finished appearance and want everyone in the shop to produce the same level of quality as their co-workers. We hold all ourselves and our work to very high standards.

form factory

Finished Laptop Display Models

How has the online machinist community helped your business/changed your thinking/helped you grow as a machinist/business owner?

I follow tons of great machinists and other companies on Instagram.  It’s funny how quick you can get an idea from a simple picture or short video of another project somebody else is working on.  I love machining because after 25 years, I am still learning so much every day.  The machines, the software, and the tooling are changing so fast its hard to keep up.  Every day I see something on Instagram that makes me say “Oh WOW!” or “Hey, I can do my part that way!”  I was machining before there was an internet, so I really appreciate having an on-line community, and body of knowledge to draw from. You can find us on Instagram @FormFactory!

We loved the ball in chain part you created for our #MachineTheImpossible Fall 2018 Catalog Cover contest, and so did our followers, as they voted you into first place. Tell us a little more about that part.

So that piece was something I had been wanting to try for a while to challenge myself. It was not a part for a customer or part of a job, but simply a practice in more complex machining. The entire part was actually machined from one solid piece of aluminum on a 3 axis mill. With some clever fixturing and a few setups, I was able to make it work!

machine the impossible

Harvey Tool’s Tapered and Long Reach End Mills played a huge part in the creation. There would have been no way for me to get at those impossible angles or hard to reach areas without the multiple available dimensions and angles that you guys offer. In total, that piece took me about 20 hours, but it was a great piece to learn with and it definitely paid off in the end! As a small business, getting that exposure and marketing from being on your catalog cover was huge, and we appreciate the opportunity you gave us and the entire machinist community.

To a small business like yours, what did it mean to you to be highlighted on the Fall 2018 catalog cover?

I found out we had won when one of my customer’s emailed me congratulations! I was blown away! Even to be chosen as a finalist was exciting. The Harvey Tool Catalog is the ONE catalog we always have around the shop at the ready. I have been a Harvey fan for two decades, so making the cover of the catalog was pretty awesome!

In your career, how has Harvey Tool helped you #MachineTheImpossible?

Being able to overnight tools straight to the shop on a moment’s notice has saved us too many times to count. Harvey Tool makes some of the most impossible reach tooling; I still don’t know how they do it. ‘Back in the day” I would grind my own relief on an old Deckel. There’s nothing quite like looking for that extra 50 thou of reach and snapping off the tool! Now I let Harvey do ALL of that work for me, so I can focus on the machining. It takes nice tools to make nice parts. If you need tools that are always accurately relieved to just under the tool diameter, crazy sharp, and balanced, then look no further than Harvey Tool.

form factory

If you could give one piece of advice to a new machinist ready to take the #PlungeIntoMachining, what would it be?

Find the ‘Distance to Go’ setting or view on your machine’s control, and hit ‘feed hold’ with the first plunge of every new tool you set, and every new work offset, 100% of the time. It will save your mill and your parts from disaster. Machining is the art of doing thousands of simple things, exactly right and in the right order. The hard part is to keep your focus and pay keen attention through the entire process. Understand how easy it is to make a simple mistake, and how quickly you can be starting over. Allow yourself room for mistakes along the way by triple checking BEFORE your mill lets you know it’s too late. If you have other things on your mind, don’t machine parts.


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Get to Know Machining Advisor Pro

Machining Advisor Pro (MAP) is a tool to quickly, seamlessly, and accurately deliver recommended running parameters to machinists using Helical Solutions end mills. This download-free and mobile-friendly application takes into account a user’s machine, tool path, set-up, and material to offer tailored, specific speeds and feed parameters to the tools they are using.

How to Begin with Machining Advisor Pro

This section will provide a detailed breakdown of Machining Advisor Pro, moving along step-by- step throughout the entire process of determining your tailored running parameters.

Register Quickly on Desktop or Mobile

To begin with Machining Advisor Pro, start by accessing its web page on the Harvey Performance Company website, or use the mobile version by downloading the application from the App Store or Google Play.

Whether you are using Machining Advisor Pro from the web or from your mobile device, machinists must first create an account. The registration process will only need to be done once before you will be able to log into Machining Advisor Pro on both the mobile and web applications immediately.

machining advisor pro

Simply Activate Your Account

The final step in the registration process is to activate your account. To do this, simply click the activation link in the email that was sent to the email address used when registering. If you do not see the email in your inbox, we recommend checking your spam folders or company email filters. From here, you’re able to begin using MAP.

Using MAP

A user’s experience will be different depending on whether they’re using the web or mobile application. For instance, after logging in, users on the web application will view a single page that contains the Tool, Material, Operation, Machine, Parameter, and Recommendation sections.

machining advisor pro

 

On the mobile application, however, the “Input Specs” section is immediately visible. This is a summary of the Tool, Material, Operation, and Machine sections that allows a user to review and access any section. Return to this screen at any point by clicking on the gear icon in the bottom left of the screen.

machining advisor pro

Identify Your Helical Tool

To get started generating your running parameters, specify the Helical Solutions tool that you are using. This can be done by entering the tool number into the “Tool #” input field (highlighted in red below). As you type the tool number, MAP will filter through Helical’s 3,400-plus tools to begin identifying the specific tool you are looking for.

machining advisor pro

Once the tool is selected, the “Tool Details” section will populate the information that is specific to the chosen tool. This information will include the type of tool chosen, its unit of measure, profile, and other key dimensional attributes.

machining advisor pro

Select the Material You’re Working In

Once your tool information is imported, the material you’re working in will need to be specified. To access this screen on the mobile application, either swipe your screen to the left or click on the “Material” tab seen at the bottom of the screen. You will move from screen to screen across each step in the mobile application by using the same method.

In this section, there are more than 300 specific material grades and conditions available to users. The first dropdown menu will allow you to specify the material you are working in. Then, you can choose the subgroup of that material that is most applicable to your application. In some cases, you will also need to choose a material condition. For example, you can select from “T4” or “T6” condition for 6061 Aluminum.

machining advisor pro

Machining Advisor Pro provides optimized feeds and speeds that are specific to your application, so it is important that the condition of your material is selected.

Pick an Operation

The next section of MAP allows the user to define their specific operation. In this section, you will define the tool path strategy that will be used in this application. This can be done by either selecting the tool path from the dropdown menu, or clicking on “Tool Path Info” for a visual breakdown and more information on each available toolpath.

machining advisor pro

Tailor Parameters to Your Machine’s Capabilities

The final section on mobile, and the fourth web section, is the machine section. This is where a user can define the attributes of the machine that you are using. This will include the Max RPM, Max IPM, Spindle, Holder, and work holding security. Running Parameters will adjust based on your responses.

machining advisor pro

Access Machining Advisor Pro Parameters

Once the Tool, Material, Operation, and Machine sections are populated there will be enough information to generate the initial parameters, speed, and feed. To access these on the mobile app, either swipe left when on the machine tab or tap on the “Output” tab on the bottom menu.

machining advisor pro

Please note that these are only initial values. Machining Advisor Pro gives you the ability to alter the stick out, axial depth of cut, and radial depth of cut to match the specific application. These changes can either be made by entering the exact numeric value, the % of cutter diameter, or by altering the slider bars.machining advisor pro

The parameters section also offers a visual representation of the portion of the tool that will be engaged with the materials as well as the Tool Engagement Angle.

MAP’s Recommendations

At this point, you can now review the recommended feeds and speeds that Machining Advisor Pro suggests based on the information you have input. These optimized running parameters can then be further refined by altering the speed and feed dials.

machining advisor pro

Machining Advisor Pro recommendations can be saved by clicking on the PDF button that is found in the recommendation section on both the web and mobile platforms. This will automatically generate a PDF of the recommendations, allowing you to print, email, or share with others.

Machining Advisor Pro Summarized

The final section, exclusive to the mobile application, is the “Summary” section. To access this section, first tap on the checkmark icon in the bottom menu. This will open a section that is similar to the “Input Specs” section, which will give you a summary of the total parameter outputs. If anything needs to change, you can easily jump to each output item by tapping on the section you need to adjust.

machining advisor pro

This is also where you would go to reset the application to clear all of the inputs and start a new setup. On the web version, this button is found in the upper right hand corner and looks like a “refresh” icon on a web browser.

Contact Us

For the mobile application we have implemented an in-app messaging service. This was done to give the user a tool to easily communicate any question they have about the application from within the app. It allows the user to not only send messages, but to also include screen shots of what they are seeing! This can be accessed by clicking on the “Contact Us” option in the same hamburger menu that the Logout and Help & Tips are found.

Have more questions? Check out our MAP FAQs for more information.

B&R Custom Machining- Featured Customer

B&R Custom Machining is a rapidly expanding aerospace machine shop located in Ontario, Canada, focused primarily on aerospace and military/defense manufacturing. Over the past 17 years, B&R has grown from a 5 person shop with a few manual mills and lathes, into one of Canada’s most highly respected manufacturing facilities, with nearly 40 employees and 21 precision CNC machines.

B&R focuses on quality assurance and constant improvement, mastering the intimacies of metal cutting and maintaining the highest levels of quality through their unique shop management philosophies. They seek to consistently execute on clear contracts through accurate delivery, competitive price, and high quality machined components.

We talked with Brad Jantzi, Co-Founder and Technical Manager of B&R Custom Machining, to learn about how he started in the industry, his experience with High Efficiency Milling, what he looks for most in a cutting tool, and more!

B&R Custom machining

Can you tell us a little bit about how B&R Custom Machining started, and a little background about yourself and the company?

My brother (Ryan Jantzi, CEO/Co-Founder) and I started working in manufacturing back in 2001, when we were just 20/21 years old. We had 5 employees (including ourselves), a few manual mills and lathes, and we were wrapping our parts in newspaper for shipping. We took over from a preexisting shop and assumed their sales and machines.

We bought our first CNC machine in 2003, and immediately recognized the power of CNC and the opportunities it could open up for us. Now, we have 21 CNC machines, 38 employees, and more requests for work than we can keep up with, which is a good thing for the business. We are constantly expanding our team to elevate the business and take on even more work, and are currently hiring for multiple positions if anyone in Ontario is looking for some challenging and rewarding work!

What kind of CNC machines are you guys working with?

Right now we have a lot of Okuma and Matsuura machines, many of which have 5 axis capabilities, and all of them with high RPM spindles. In fact, our “slowest” machine runs at 15k RPM, with our fastest running at 46k. One of our high production machines is our Matsuura LX160, which has the 46k RPM spindle. We use a ton of Harvey Tool and Helical product on that machine and really get to utilize the RPMs.

B&R Custom Machining

What sort of material are you cutting?

We work with Aluminum predominantly, but also with a lot of super alloys like Invar, Kovar, Inconel, Custom 455 Stainless, and lots of Titanium. Some of those super alloys are really tricky stuff to machine. Once we learn about them and study them, we keep a recorded database of information to help us dial in parameters. Our head programmer/part planner keeps track of all that information, and our staff will frequently reference old jobs for new parts.

Sounds like a great system you guys have in place. How did B&R Custom Machining get into aerospace manufacturing?

It is a bit of a funny story actually. Just about 12 years ago we were contacted by someone working at Comdev, which is close to our shop, who was looking to have some parts made. We started a business relationship with him, and made him his parts. He was happy with the work, and so we eventually got involved in his company’s switch division and started to make more and more aerospace parts.

aerospace machining

We immediately saw the potential of aerospace manufacturing, and it promoted where we wanted to go with CNC machining, so it was a natural fit. It really was a case of being in the right place at the right time and seizing the moment. If an opportunity comes up and you aren’t ready for it, you miss it. You have to be hungry enough to see an opportunity, and confident enough to grab it, while also being competent enough to handle the request. So, we took advantage of what we were given, and we grew and went from there.

Who are some of the major players who you work with?

We have great relationships with Honeywell, MDA Brampton, and MDA Quebec. We actually worked on parts for a Mars Rover with MDA that was commissioned by the Canadian Space Agency, which was really cool to be a part of.

Working with large companies like that means quality is key. Why is high quality tool performance important to you?

High quality and superior tool performance is huge. Aside from cutting conditions, there are two quick things that cause poor performance on a tool: tool life and consistency of the tool quality. One without the other means nothing. We all can measure tool life pretty readily, and there is a clear advantage that some tools have over others, but inconsistent quality can sneak up on you and cause trouble. If you have a tool manufacturer that is only producing a quality tool even 95% of the time, that might seem ok, but that means that 5% of the time you suffer something wrong on the machine. Many times, you won’t know where that trouble is coming from. This causes you to pause the machine, investigate, source the problem, and then ultimately switch the tool and create a new program. It becomes an ordeal. Sometimes it is not as simple as manually adjusting the feed knob, especially when you need to rely on it as a “proven program” the next time around.

So, say the probability of a shortcoming on a machine is “x” with one brand of tooling, but is half of that with a brand like Harvey Tool. Sure, the Harvey Tool product might be 10-20% higher in upfront cost, but that pales in comparison to buying cheaper tools and losing time and money due to machine downtime caused by tool failure. The shop rate for an average machine is right around $100/hour, so machine downtime is much more expensive than the added cost of a quality tool.

B&R Custom machining

Inconsistent tool quality can be extremely dangerous to play around with, even outside of machine downtime. We create based on a specific tool and a certain level of expected performance. If that tool cannot be consistent, we now jeopardize an expensive part. The machine never went down, but the part is no good because we programmed based on consistency in tool quality. Again, the cost of scrapped parts heavily outweighs the upfront cost of quality tooling. Tooling is a low cost of what we do here, but poor tooling can cost us thousands versus a few dollars more for quality tools. Too many people focus on the upfront cost, and don’t look downstream through the rest of the process to see how poor quality tooling can affect your business in a much bigger way. We get to see the whole picture because I am involved from cradle to grave, gaining feedback and knowledge along the way.

That’s great feedback Brad, and I think it is important for people to understand what you have laid out here. Speaking of tool performance, have you guys been using High Efficiency Milling techniques in the shop?

Absolutely. We feel that we are on the front edge of efficient milling. We are quite capable of all the latest techniques, as our programmers are well-versed and up to date. For our larger production work, we have programs dialed in that allow us to push the tools to their limits and significantly cut down our cycle times.

What advice would you have for others who are interested in High Efficiency Milling?

Make sure you are smart about using HEM. If we have one-off parts, particularly expensive ones, that do not have time restraints, we want to make sure we have a safe toolpath that will get us the result we want (in terms of quality and cutting security), rather than pushing the thresholds and taking extra time to program the HEM toolpaths. HEM makes total sense for large production runs, but make sure you know when to, and when not to use these techniques to get the most out of HEM.

B&R Custom machining

Have you been using Machining Advisor Pro in your shop when you run Helical end mills?

We have been, and it makes for a great point of reference for the Helical end mills. It has become a part of our new employee training, teaching them about speeds and feeds, how hard they can push the Helical tools, and where the safe zones are. Our more experienced guys also frequent it for new situations where they have no data. Machining Advisor Pro helps to verify what we thought we knew, or helps us get the confidence to start planning for a new job.

If you could give one piece of advice to a new machinist, or someone looking to take the #PlungeIntoMachining for the first time, what would it be?

Learn the intimacies of metal cutting. Get ultra-familiar with the results of what is actually happening with your tool, your setup, your part, and your machine. As well, don’t be limited to thinking “it sounds good,” or “it’s going good so far, so that must be acceptable.” In order to push the tools and confirm they are performing well and making money, you need to identify and understand where the threshold of failure is, and back off the right amount. This doesn’t end here though. Cutting conditions change as the tools, holders, machines, and parts change. Learning the nuances of this fluctuating environment and adapting accordingly is essential. Verify your dimensions, mitigate against risk, and control the variables.

Also, get intimate with what causes tools to succeed and fail, and keep a log of it for reference. Develop a passion for cutting; don’t just punch in and punch out each shift. Here at B&R, we are looking for continuous improvement, and employees who can add value. Don’t stand around all day with your arms folded, but keep constant logs of what’s going on and always be learning and thinking of how to understand what is happening, and improve on it. That is what makes a great machinist, and a successful shop.

B&R custom machining

University of Michigan Formula SAE Racing Team – Featured Customer

Formula SAE is a student design competition that began in 1980. The competition was founded by the SAE (Society of Automotive Engineers) branch at the University of Texas. Each year, hundreds of universities across the world spend months designing and manufacturing their best Formula style car before putting them to the test in competitions.

Alex Marshalek is the Team Captain of the University of Michigan’s Formula SAE team, MRacing. The team was originally founded in 1986, and has been very successful over the years. In the 2017 season, they finished 5th at the Formula SAE Michigan event, and took home a 1st place finish at Formula North. They are hoping to continue riding that momentum into another successful season in 2018.

Mracing

Alex reached out to Harvey Tool and Helical earlier this year, and after some conversation, the decision was made to sponsor their team’s efforts by supplying cutting tools and providing technical support. With competitions on the horizon and a new build coming over the summer, Alex was kind enough to find some time to talk with us about his experiences as a student learning the ropes in engineering, manufacturing, and design, the importance of quality tooling and maintaining a superior part finish for competition, and challenges he has faced during this process.

Hi Alex. Thanks for taking the time to talk with us today. When you were looking into college degree programs, what initially interested you in manufacturing and engineering?

I have always had an interest in Aerospace Engineering, but it was nothing more than a personal interest until I started college. My high school unfortunately did not have any machine shop or manufacturing type classes, so a lot of what I knew, I learned from my dad. My dad worked as a Mechanical Engineer at an axle manufacturing company, and he used to always be doing things around the house and showing me the basics of engineering and design.

When it came time to choose a school, I knew that Michigan had an impressive Aerospace Engineering department, and I liked the feel of the campus and community better than other schools I had toured.

How did you first get involved with the Formula SAE team?

I knew going into school that I wanted to get involved in a design team and advance my learning in that way. We have about a dozen different design teams at Michigan, but the Formula SAE team really stood out to me as a really cool project to get involved in.

I started with the team in Fall of 2016, helping out with the design and manufacturing of the vehicle’s suspension. Now, for the upcoming 2018 season, I am taking over the role of Team Captain. There will be a little bit less hands-on design and manufacturing work for me as it is more of an administrative/outreach role.

michigan racing

How does a typical FSAE season run?

So FSAE seasons are constantly running, and nearly overlapping with each other. For example, we are currently finishing up competitions from the 2018 season, but at the same time we are beginning the design of the vehicle for the 2019 season. Typically, the design work is done over the summer, and finalized in October. After that, the major manufacturing begins and lasts until about March, with spare parts and additions being added as we go. Testing begins in March, where we fine tune the vehicle and optimize the design for performance. Then, the rest of the Spring and early Summer is competition time, and the process starts all over again!

What sort of machines do you have in the shop?

Right now, we have three manual Bridgeport mills, two retro-fit CNC Bridgeport mills, 2 manual lathes, 1 retro-fit CNC lathe, and a Haas VF-2SS and Haas SL-20. For the vast majority of what we are machining, we are using the Haas. We do most of our work in Aluminum, with some parts made out of steel or titanium, and the Haas has been great for everything.

We are also using AutoDesk’s Fusion 360 software for our CAD/CAM, and we love it.

What has been the most difficult part of the build?

Time is really the biggest challenge. We are all full-time students, so time is already hard to find, but we also don’t have an overabundance of machinists so the operators can get overburdened. It all works out in the end and our machinists are great, but time management is truly the biggest challenge.

michigan formula sae

The composite materials we work with are also very challenging to machine. We constructed the vehicle’s monocoque (the structural “skin”, often seen in Formula One cars) out of carbon fiber. While we cut a lot of it on the water jet machine, we needed more precise holes than a water jet could offer, so we went to the Haas for that. We were using HSS drills and only getting 10-12 holes at a time before they wore out. However, we had Don Grandt (Harvey Performance Company Application Engineer) stop in the shop and he sent us a few Harvey Tool diamond coated drills, which should make this a much faster and more precise process!

You mentioned Don stopped in to give you guys a visit. What were some of your biggest takeaways?

Don was great. He stopped by and we gave him a tour of the facility and showed off some of the parts we were designing. We talked shop for quite a bit, and he gave us a bunch of great tips and tricks we could use to really optimize our machining. As I mentioned, he also went through the catalogs with us and helped us find exactly what we need for tooling. The Harvey Tool diamond coated drills are going to be a life saver for carbon fiber. I guess the biggest takeaway was just all of the knowledge we received from Don and how helpful that was to have someone direct from the tooling manufacturer sharing everything we knew with us.

Now that you have the Harvey and Helical tools in the shop, how have they helped you complete this project and get a leg up on your competition?

One of the most impressive things for us have been the finishing end mills we received. The Helical finishers for Aluminum are giving us some of the best finishes we have ever seen. For us, that is a point of pride. We not only want to have the fastest and most well-designed vehicle, but we also want to have the best looking parts. Subpar finishes reflect poorly on the entire build, and first impressions mean a lot in these competitions.

We have also been blown away by the Chipbreaker roughers. We absolutely love those tools and push them to the limits with great results. In fact, the first time we ran them, we used Machining Advisor Pro to dial in our speeds and feeds, and the numbers seemed insane to us. We were nervous, but we pushed the button and let it run. It was amazing to see that we could push a tool that fast without tool failure.

How has your experience been using Machining Advisor Pro?

We use Machining Advisor Pro every time we picked up the Helical end mills. MAP was actually one of the main reasons we were looking for Helical to sponsor us. We had heard a lot about MAP and your level of technical support, which was important to us as we are learning more about manufacturing and machining. Machining Advisor Pro has quickly become one of our best learning tools in the shop.

The nice thing about MAP is that is takes a look at all of the parameters. A lot of applications only give you numbers on your speeds and feeds, but MAP takes a look at the depth of cut, chip thinning, engagement angle, and all of the other parameters that are so essential to a successful run. As a result, we have been able to get very aggressive with the end mills. We are not a huge production shop, so cycle times are not as important, but we still want to get the most out of our tools in the least amount of possible time.

So, let’s break down some specs. What are you all working with on this year’s build?

Right now our car features a 4 cylinder Honda 600 CBR engine, with a Turbo and 600cc displacement. We are one of the few teams that run a turbo in competition. As we mentioned, the monocoque is completely carbon fiber, and the car features a full aero package with an undertray. The max speed is around 80 MPH, and the car weighs 420 pounds without the driver.

Once the build is complete, how does a typical competition work?

Most of the Formula SAE competitions are multi-day events, with a few static events, and then dynamic events where the car is running. For static events, we first have a Design portion. We validate and argue for our design in front of judges who are engineers in the industry. Then, we get into a Cost presentation, as one of the goals is to build the cheapest possible car with a high level of performance. That balance of cost vs. performance is a critical part of the build. The last static event is a Business presentation, where we introduce a business/manufacturing plan on how to get this design to a production level of 100 units in a year.

For the dynamic events, we have 4 different tests. First, we have the Accel Run, which is a 75 meter sprint, and the fastest cars win. From there we go to the Skip Pad event, which is centered on turning radius and the stiffness of the chassis as we do tight figure eight turns with the car.

University of Michigan FSAE

Then we have the AutoCross, a one lap race, which determines our placement in the final event; Endurance. For the Endurance event, we drive the cars around a 22km track, and the goal is to finish the race without any mechanical or design failures in the quickest time possible. Only around 50% of participants actually complete this event. If a single part falls off, or breaks, you are disqualified. Many times we see things like the suspension, powertrain, or wings falling off. It is disappointing when it happens, but it allows us to easily identify any flaws and fix them for the next event.

What is next for you after school? Any future plans or goals?

I am currently majoring in Aerospace Engineering, and would like to stay within that industry. I am leaning towards working on aircraft. Designing either aircraft structures or the aerodynamics would be very cool. I really like the size and scale of working on commercial aircraft, but I could see myself doing something more specialty like working in Defense as well.


Alex and his team had a very successful 2018 season. They recently placed 9th overall in a competition at the Michigan International Speedway. In the dynamic events, they placed 4th in Skidpad, and 7th in Autocross. The high placement in the Autocross event allowed them to race head to head against top teams in the world, and they ended up placing 4th in Endurance out of 104 cars!

The MRacing team also competed at Formula North, a competition in Ontario, Canada, where they achieved a top ranking of 2nd place overall. They passed all of the technical inspections on the first try and placed 1st in Acceleration, 2nd in Skidpad and Endurance, 3rd in Autocross, and 4th in Efficiency.

michigan fsae

Harvey Tool: Behind The Scenes

Many of our end users have had great questions about our manufacturing process, how we keep all of our tools in stock, and more. Now for the first time, we decided to open our doors and show you how we manufacture and fulfill the Harvey Tool product. We partnered with John Saunders from NYC CNC to create a “Factory Tour” video, covering topics like our CNC grinding machines and setups, tool manufacturing, and our warehouse organization and fulfillment procedures.

In the video below, we first toured our Rowley, MA warehouse and fulfillment center with Fulfillment Manager Megan Townsley. After that, we head up to Maine to check out how the Harvey Tool product is manufactured and inspected with VP of Operations Brian McKahan.

 

 

7 Facts Revealed in Our Factory Tour (Plus 3 More That Didn’t Make the Cut)

We know you’re busy making amazing parts, and might not have time for the entire video. To save you time, here are some of the highlights and facts you should know about Harvey Tool.

When We Say Miniature, We Mean Miniature

Our miniature end mills are in stock in diameters down to .001″. In fact, our Stub and Standard end mills cover every diameter from .001″ to .120″, meaning we will always have you covered when it comes to micro-machining. Although it is hard to see with the naked eye, you can get an up-close look at the famed .001″ end mill by jumping to the 35 minute mark in the tour video.

Micro-Tools Require Precision Grinding

We utilize advanced CNC grinding technology to manufacture our miniature tools at our plant in Maine. Brian MacKahan, VP of Operations, does an excellent job of breaking down our manufacturing process beginning at the 21 minute mark of the tour video. If you just want to see some miniature CNC grinding in action, jump ahead to the 26 minute mark.

Our Inspection Process is Rigourous

All of our tools are sent through an extensive inspection process, both at our plant in Maine and at our headquarters in Massachusetts. To check out the Massachusetts inspection room, head to the 19 minute mark of the video. If you want to see some more in-depth inspection at our facility in Maine, you can jump to the 35 minute mark.

Yes, We Have It In Stock

If you need it, we have it. All 20,000+ tools from our catalog are kept stocked and ready to ship to you the same day. If you need more proof, jump to 15:30 in the tour video, where you will see John Saunders choose a randomly selected Undercutting End Mill from our catalog and find it in our warehouse, in stock and ready to head out to a shop.

We Maintain a 99.8% Order Accuracy Rate

Our fulfillment team handles all of your orders with precision and accuracy. We maintain a 99.8% order accuracy rate, with fulfillment team members checking every order multiple times to ensure you receive exactly what you need. You can learn more about our order fulfillment process and accuracy rates by moving to the 5 minute mark in the video.

We Sell More Than Miniature

Miniature end mills have always been our bread and butter, but did you know that we have many larger diameter tools in stock as well? At the 9 minute mark in the video, you can see John pull out a 3/4″ Long Reach Ball Nose End Mill from our shelves. If you are interested in larger diameter specialty tooling, jump to 12:15 in the video to check out one of our large diameter Corner Rounding End Mills.

When You Call, You’ll Always Talk to An Experienced Tech Expert

Though we didn’t catch it on tape, John Saunders was blown away by our tech team during his visit. He got a chance to pick their brains about a problem he was having and a few minutes later, he received a recommendation for the right compression cutter to tackle his unique operation. This tool was later showcased in one of his “Widget Wednesday” videos.

When you choose Harvey Tool, you will never get an automated system or countless steps before you are able to talk to a real person about your applications. Our industry-leading technical support team is available over the phones or via email every Monday-Friday from 8 AM EST to 7 PM EST. You can reach them by calling 800-645-5609, or by sending an email to [email protected].

We Value Our Distributor Network

We value our large distributor network, and we ask that all orders are placed with your local dealer. To find the closest distributor to you, use the “Find a Distributor” tool on our website.

We’re Hiring!

We are currently hiring for many different positions, including open CNC Machinists positions for all shifts at our manufacturing plant. If you want to be a part of the Harvey Performance Company team, check out our Opportunities page for more information.